EARTHQUAKE RESISTANCE TEST OF SCALED DOWN DOUBLE STOREY BUILDING BY HC PRECAST SYSTEM IN COLLABORATION WITH UTM, JOHOR BASED ON 8 MAJOR EARTHQUAKES, IN THE WORLD


Earthquake Resistance Test By HC Precast System Sdn Bhd In Collaboration With UTM, Johor.
Our Price For Superstructure Including Wall (Supply & Install) At RM90m2.

Price Comparison Within 10 minutes from your BQ.

Easy & Fast to Compare Our System Superstructure Price

Cost Comparison : Single Storey House

Item
Conventional
Description Unit Qty Rate Amount
1 Ground Floor Column        
  a) Concrete m3      
  b) Formwork m2      
  c) Rebar kg      
2 Roof Beam        
  a) Concrete m3      
  b) Formwork m2      
  c) Rebar kg      
3 Wall        
  a) Bricks m2      
  b) Plaster m2      
  c) Coping m      
  d) Lintol m      
  Total Amount :        
Item
HC Precast System
Description Unit Qty Rate Amount
1 Ground Floor Column        
  a) Concrete m3      
           
           
2 Roof Beam        
  a) Concrete m3      
           
           
3 Wall (100mm thick)        
  a) Concrete m3      
  = …….m2 x 0.10m        
           
           
  Total Amount :        

 

1. Why IBS

Issues Conventional IBS
Currency Outflow Remain in country
Social High Less
End Product Low quality High quality
Labour Required High Less

2. Duty of Consultants

  1. Architects
    • 3 D drawings – lead to accuracy of quantity.
    • Specification of building material and finishes eg. Sink, toilet bowls.
    • To avoid delay and VO confirmation of material.
    • Model and ranking of finishing material including tiling (shop drawing of tile and colour scheme)
  2. Mechanical and Electrical
    • Specification and ranking of materials
    • Shop drawings showing location and distance of power and utility points.

3. Sample Houses

  1. Government or Private sector to set a location to compare cost using conventional and IBS system using a conventional design of a single storey bungalow without finishes.
  2. Invitation to all IBS system players to built only work below and superstructure.
  3. Government or Private sector to provide the architect, M&E drawings and bills of quantities (BQ).
  4. BQ will be used as a comparison between conventional and IBS in terms of speed, end product, labour and environment.

4. Independent checker to use to identify the ranking of the completed units in 3 above.

5. Bring down cost of building (especially for affordable home) in the following work category:

  1. Work below - No -tied up with the code.
  2. Superstructure - No -tied up with the code.
  3. Finishes - Yes – depending on the specification

6. Cost will be fixed for future project either in cu.m. or sq m. and allowable of fluctuation of material cost

ACHIEVEMENTS OF HC PRECAST SYSTEM SDN BHD IN 2013

Technical paper accepted for publication in "Earthquakes and Structures" (Impact Factor 2012 = 1.381, one of the highest among other structural earthquake engineering journals, indexed by Journal Citations Reports®, ISI Thomson Reuters)

Technical paper published in the Proceedings of the 15th World Conference on Earthquake Engineering (Lisbon, Portugal, 2012)

 

Production and Quality Control

Production / Capacity
- 2,000 - 3,000 Single Storey Terrace House / year
Quality Control
- Verticle Storage   - Proper Storage Frame


Low Investment


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Temporary Factory Setup


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All Type of frame


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SuperStructure

Supply & Lay Precast Wall Panel with wet joint (Including Design Calculation)

100mmthk Precast Panel Wall for Single Storey Housing
Price per m² = RM90

120mmthk Precast Panel Wall for Double Storey to 5 Storey Housing
Price per m² = RM108

IBS Industrial Building System: Technology Transfer - Superstructure (Residential)

Conversion sequence - Architecture drawing to System drawing

  • 3D System drawing
  • Structure drawing
  • M&E shop drawing
  • Sequence of works
    • Installation guide, step

Factory setting up

  • Set up plant
  • Mechanical setting

Production

  • Casting sequence
  • Storage yard & sequence

Delivery

  • Delivery sequence
    • Bay yard to Block yard (Project site)
    • Bay yard to Site yard (Project site)
    • Storage yard to Block yard (Project site)
    • Storage yard to Site yard (Project site)
  • Storage sequence

Training

  • Fabrication mould
  • Production - Installation mould
  • Installation panel & column
  • Storage sequence
  • Quality control

DESIGNED BY YOU, PRODUCED BY HC PRECAST SYSTEM
  Built-Up Area Wall Area Super Structure Volume Supply & Lay Cost
(Rm900 per m³)
Video
  ft² Per Unit  
Single Storey Bungalow House 850
78.97 157.00 15.70 14,130.00
940 87.30 206.40 21.00 18,900.00
1200 111.48 211.50 21.15 19,035.00
1500 139.35 215.00 21.50 19,350.00
1800 167.23 272.00 27.20 24,480.00
Double Storey Semi-Detached 2698 250.67 714.20 171.90 154,710.00
Double Storey Terrace House
Corner Unit 1690 157.00 245.41 47.00 42,300.00
Inter mediate 1640 152.36 219.75 44.29 39,861.00
End Unit 1680
156.07 245.25 46.00 41,400.00
Double Storey Terrace House Corner Unit 2520 234.11 351.91 53.92 48,528.00
Inter mediate 2370 220.17 333.00 51.52 46,368.00
End Unit 2510 233.18 357.58 54.60 49,140.00
Double Storey Terrace House Type A 2000 185.80 365.42 55.28 49,752.00
Type B 2330 216.46 398.83 61.75 55,575.00
4 -Storey Quarter 12227 1135.96 1974.43 489.53 440,577.00
5- Storey Quarter
35668 3313.64 4155.92 1005.79 905,211.00

- HC's Greatest Achievement

ACHIEVEMENTS OF HC PRECAST SYSTEM SDN BHD IN 2012

Actual Photo

Concrete Volume = 1.618m³

Area = 13.92m²
Coming soon actual product

Concrete Volume = 3.76m³

Area = 31.423m²

TO SUPPLY & LAY 120mm thk Precast Panel(Double Storey) = RM108.04/ m²

TO SUPPLY & LAY 100mm thk Precast Panel (Single Storey) = RM90/ m²

* NOTE : RM900/m³ (subject to term & conditions)


- Easy and Fast To Compare Our System Superstructure Price.

Superstructure Cost Tabulation : Supply and Install
Conventional BQ Qty
Item Description Unit Qty Rate Amount
1. Superstructure (column, beam,slab) m ³      
2. Brickwall *m ²      
3. Plaster      
Total Estimate Cost per Unit        
HC Precast : Superstructure Cost Estimation Calculation
Item Description Unit Qty Rate Amount
1. Superstructure (column, beam,slab) m ³      
2. Precast Panel Wall        
a Single Storey @ 100mm thick x *m2 m ³      
b Double Storey @ 120mm thick x *m2 m ³      
Total Estimate Cost per Unit        

- HC Precast System: Scope of Works For Superstructure


Included:
  1. Superstructure design calculation.
  2. Supply & install.
  3. Setting out (panel) : TBM for each block & 4 Boundary point per unit must be provided.
  4. Mobile crane.
  5. Shop drawing for M&E location layout related to panel wall casting. (Subject to client/consultant confirmation)

Excluded:
  1. Substructure design by others.
  2. Supply & install metal door & window frame.
  3. Supply & install M&E conduit.
  4. Skim cost.
  5. Storage yard at project site : 50mm thick crusher run base.
  6. Access road at project site.
  7. Temporary water & electricity supply.
  8. Quarters for workers.

*** Person In charge

1) En. Fadzil b. Ahmad
Tel : 03-3323 3993 ext 302
Fax : 03-3324 3993
Email : fadzil35@gmail.com
2) Mr. Choo Tak Min
Tel : 03-3323 3993 ext 307
Fax : 03-3324 3993
Email : enquiry@hcprecast.com
3) Ms. Wong Suat Nee
Tel : 03-3323 3993 ext 306
Fax : 03-3324 3993
Email : enquiry@hcprecast.com


ITEM BENEFIT DESCRIPTION CONVENTIONAL IBC IBS
1 Country Currency -40% ? +40%
2 Sosial Issues +40% ? -40%
3 Developer & End User Suit to Architect Designs Yes ? Yes
4 Speed 24 months ? 14 months
5 Quality Poor Medium High Quality
6 Maintenance High Maintenance ? No Maintenance
7 Responsibility Responsibility by design's engineer ? Full responsibility by system provider & design engineer
8 Renovation 2D 2D 3D, M&E Drawing details & SOP
9 Crack Yes ? Minor
10 Leakage Yes ? No
11 Production delivery control Site Arrangement Messy ? Arrange by system provider
12 Construciton site Messy ? Neat

One of the very first Malaysian IBS Company presenting academic poster at the 15th World Conference on Earthquake Engineering in Lisbon, Portugal 24-28th Sep 2012




One of the very first Malaysian IBS Company among 7700 prestigious authors around the world to have our paper accepted into the world biggest earthquake conference this year in Lisbon, Portugal


15th World Conference on Earthquake Engineering, Lisbon, Portugal. The world's biggest earthquake scientists meeting up!l


ACHIEVEMENTS OF HC PRECAST SYSTEM SDN BHD IN 2011

The first and only Malaysian IBS Company to be a member of National Precast Concrete Association (NPCA), the United States of America
The first and only Malaysian IBS Company to appear in CPI Worldwide Journal in 8 different languages (based in Germany)

CPI Worldwide Journal in 8 different languages

US
UK
German
French
Italian
Spanish
Portuguese
Indian
The first and only Malaysian IBS Company which conducted real earthquake test to be featured in Building & Investment magazine
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