EARTHQUAKE RESISTANCE TEST OF SCALED DOWN DOUBLE STOREY BUILDING BY HC PRECAST SYSTEM IN COLLABORATION WITH UTM, JOHOR BASED ON 8 MAJOR EARTHQUAKES, IN THE WORLD
Earthquake Resistance Test By HC Precast System Sdn Bhd In Collaboration With UTM, Johor.
HC Precast System Sdn Bhd (HCPS) Media Interview by Warga Biz
Explore our complete precast HCPS system, not just industrialised building components, engineered for earthquake resistance, as our founder shares decades of his wisdom and experience in an exclusive interview
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Powered by Trusted & Reliable Local IBS System Designer & Provider:
HC PRECAST SYSTEM SDN BHD
*Entire Site Works carried out by 7 workers only!*
HCPS IBS Key Features:
Patented Modular Shear Key System
Unique 3-in-1 Monolithic Precast Wall System
Mitigating structural cracks and water leaking issues
There's no low-end term or high-end term for IBS; We talk about the IBS concepts and the mechanisms in order to be practical and sustainable.
There's no low-cost term or expensive term for IBS; We talk about production efficiency, consistency, environmental friendliness, cost effectiveness, and labour shortages.
Finally, IBS is about creating solutions, ideas, and quality for the people's home.
HC PRECAST SYSTEM SDN BHD
HCPS IBS construction system ensures a Clean Environment on the project site with the most Minimal construction Waste, which can be seen in the pictures.
HCPS IBS Technology is the only one in Malaysia that Emulates a Monolithic multi-box & Modular shear keys system.
HC PRECAST SYSTEM SDN BHD
Behold, we would like to present to you (video) our current project at Kuantan:
Project Sg Soi, Single Storey Semi-D
Industrialised Building System (IBS) functions as a System. It is not a Robotic, Machine or Component.
Industrialised Building System Provider is the one who knows the way, goes the way and shows the way.
HCPS precast system is the One and Only in Malaysia that emulates the monolithic Multi-box system which has proven to have excellent water proofing capability.
The Success weighs heavily where most precast solutions have failed.
Our revolutionary patented "shear key joint" system have managed to resolve the very issue which have plagued the precast industry, water leakages and cracks.
We are a fully qualified IBS supplier, not an outsourcing agency or mere sales office. Our practical experiences make the technology transformation ideal for professional implementation.
HC Precast System is a COMPLETE IBS solution particularly as design and build precast system Developed by HC PRECAST SYSTEM SDN. BHD.
Real Industrialised Building System Provider. Real Experience, Ideal Technology & Professional Implementation.
Venue : HCPS Factory, Rasa
Lot 1, Jalan Zurah 8, Pusat Perindustrian Zurah,
Mukim Rasa, Daerah Hulu Selangor, 44200 Rasa, Selangor.
Broadcast via live
interview and discussion.
“Case Study - HC Precast System monolithic wall system
between Universiti Teknologi PETRONAS (UTP) and HCPS”
Framework For Sustainable Industrialized Building System (IBS)
Implementation In Low and Mid-Rise Residential Buildings
Tests were conducted Independently by a Reputable Developer ( Japan ) and Jointly Witnessed by HCPS at the Sample unit at HCPS Fabrication Complex.
17th April 2021
We are now at Seksyen 5, Kota Puteri, Darul Ehsan. Selangor to revisit our old project 118 units 2 storey terrace house, which was previously completed back in 8th September 2006 using the HCPS full monolithic precast wall system.
We can see here that some of the completed units have already been renovated by the home owners without any issues due to the fact that HCPS is a full monolithic precast system, rather than component IBS.
What’s the difference between component IBS and monolithic system?
HC Precast System ~ Your One-Stop-Center for Industrial Building System (IBS) Solution.
17th April 2021
We are now at Seksyen 8 Fasa 1 , Kota Puteri, Darul Ehsan. Selangor to revisit our old project 112 units single storey terrace house, which was previously completed back in 23rd January 2002 using the HCPS full monolithic precast wall system.
We can see here that some of the completed units have already been renovated by the home owners without any issues due to the fact that HCPS is a full monolithic precast system, rather than component IBS.
What’s the difference between component IBS and monolithic system?
HC Precast System ~ Your One-Stop-Center for Industrial Building System (IBS) Solution.
(Kota Puteri - 112 units - video 1)
(Kota Puteri - 112 units - video 2)
17th April 2021
We are now at Seksyen 8 Fasa 1 , Kota Puteri, Darul Ehsan. Selangor to revisit our old project 156 units single storey terrace house & 7 units single storey shop units, which was previously completed back in 10th June 2002 using the HCPS full monolithic precast wall system.
We can see here that some of the completed units have already been renovated by the home owners without any issues due to the fact that HCPS is a full monolithic precast system, rather than component IBS.
What’s the difference between component IBS and monolithic system?
HC Precast System ~ Your One-Stop-Center for Industrial Building System (IBS) Solution.
(Kota Puteri - 156 units - video 1)
(Kota Puteri - 156 units - video 2)
10th April 2021
We are now at Bernam Jaya Selangor to revisit our old project 119 units single storey terrace house, which was previously completed back in 15th April 2006 using the HCPS monolithic precast wall system.
We can see here that some of the completed units have already been renovated by the home owners without any issues due to the fact that HCPS is a full monolithic precast system, rather than component IBS.
What’s the difference between component IBS and monolithic system?
HC Precast System ~ Your One-Stop-Center for Industrial Building System (IBS) Solution.
(Bernam Jaya - 119 units - video 1)
(Bernam Jaya - 119 units - video 2)
(Bernam Jaya - 119 units - video 3)
(Bernam Jaya - 119 units - video 4)
How does it benefit the Developer, the Consultants, fellow Builders, Property Owners
and the Malaysian Construction Industry?
How do you survive the current ongoing pandemic if you were a developer?
You improvise. Having up to 85% of the production off-site, the amount of on-site labour
can be reduced to a minimum to overcome the challenges to practice social distancing
amidst the ongoing COVID 19 outbreak. With that, the project can complete on
schedule and the health risk of the workers kept to the minimum.
"Industrialised Building System Provider is one who knows the way, goes the way and
shows the way."
Acceptance of IBS – Challenging when we have more guidelines?
There is a story saying, building a life-saving prototype in a developed country is far
more difficult than in a rural area.
It’s so true that as developers in smaller and less populated town like Kuala Pilah /
Bahau has willingly accepted and enjoying the advantages of full IBS and has no
problem to embark on the system in real housing projects, larger developers raised a lot
of doubts about IBS.
In Kuala Pilah / Bahau project, HCPS has demonstrated remarkable statistics at which
10 units of residential houses were fully completed in 26 days with only 10 workers.
This is a proven track record that HCPS Monolithic Wall System is not only efficient in
speed but it also reflects tremendous saving of local currency outflow particularly in
labour wages.
" Construction Technique "
HCPS full IBS monolithic wall system.
Your One-Stop-Center for Industrial Building System (IBS) Solution.
- In-house Engineering
- Off-site 85%
- On-site 15%
- Precast panel wall
- Precast Beam
- Precast water tank slab
- Precast half-slab
Real Experience, Professional Implementation & Ideal Technology.
Not just Theory but it’s Real.
How does it benefit the Developer, the Consultants, fellow Builders,
Property Owners and the Malaysian Construction Industry?
How do you survive the current ongoing pandemic if you were a
developer? You improvise. Having up to 85% of the production off-site,
the amount of on-site labour can be reduced to a minimum to overcome
the challenges to practice social distancing amidst the ongoing COVID
19 outbreak. With that, the project can complete on schedule and the
health risk of the workers kept to the minimum.
HCPS will demonstrate how the construction industry for low rise
buildings may look like in the near future. HCPS will attempt a
remarkable feat to complete the superstructure of 10 units of single
storey terrace houses within 21 days with only 10 workers.
We will be broadcasting LIVE the entire construction process so that you
can tune in to follow the construction progress. Feel free to Share this
event with your friends by clicking the Share button below. Stay tuned
for our updates.
Real Experience
Professional Implementation
Ideal Technology
Not just Theory but it’s Real
Subscribe HCPS Youtube Channel & Press The Bell Icon
HCPS Full IBS Concept - Paper To Property - Part 1 of 2
HCPS Full IBS Concept - Paper To Property - Part 2 of 2
“In Line With Government's Housing 4.0 Agenda For IBS ”
MOCK-UP PANEL IBS Off-SITE, LOGISTICS & ON-SITE WORK
One Stop Solution Specialist In Supply And Install Superstructure (Frame & Wall)
SPECIALIST IN LOW RISE RESIDENTIAL HOUSE
- Full 3D Built Up Digital Model
- Sequential Flow From Paper To Property
- 100% Malaysia Technology With 6 IP's
- 100% Customizable To Architect Design
- Compliance To UBBL & BSI Code
UNIQUE 3 IN 1 SYSTEM :
- Load Bearing Monolithic Wall System
- Wet Joints With Modular Shear Keys
- Box System
15-9-2018
:
HCPS Mock-up Panel Inspected By Reputable Company From Japan
12-9-2018 & 13-9-2018
:
HCPS Mock-up Panel For Reputable Company From Japan
15-8-2018
:
HCPS Visit By Reputable Company From Japan
4-8-2018
:
HCPS Visit By Reputable Company From Japan
IBS Mock-up Panel Inspected By Reputable Company From Japan
IBS Mock-Up Panel Off-Site 80% - 90%
IBS Mock-Up Panel On-Site 10% - 20%
15-11-2019 & 16-11-2019
:
HC PRECAST SYSTEM MOCK-UP PANEL TEST BY
REPUTABLE COMPANY FROM JAPAN
AFTER 24 HOURS
15-11-2019 & 16-11-2019
:
HC PRECAST SYSTEM MOCK-UP PANEL TEST BY
REPUTABLE COMPANY FROM JAPAN
25-09-2019
:
IBS FACTORY VISIT COUNTRY GARDEN PACIFICVIEW SDN BHD
23-07-2019
:
IBS FACTORY VISIT DAYA BUILDERS SDN BHD
HC PRECAST SYSTEM MOCK-UP PANEL TEST BY PANASONIC HOMES MKH MALAYSIA SDN BHD
“In Line With Government's Housing 4.0 Agenda For IBS For Superstructure Works”
Industrialized Building System (IBS) Superstructure Specialist
100 % Malaysia Technology With 6 IPs’
GREEN BUILDING
Unique 3 in 1 System :
- Monolithic Load Bearing Wall
- Modular Wet Joint System (Shear Keys)
- Box System
Economical . Eco Friendly . Quality . Fast . Feasible . Flexible
Customizable & Flexibility To Suit Architectural Demands
2 Units Single Storey Semi-D House
Completed in 9 Days with 9 Workers (8.00 am - 7.00 pm)
TEMERLOH - PREPARATION WORKS
Mobilisation 3 Days :
a) Site Office Setup
b) Precast elements delivery
c) Setting-out for panel installation
Day 1 of 9 ( 18/01/2019 ) :
- Ground Level Precast Wall Panel Installation & Filling Of Expanding Cement
Day 3 of 9 ( 20/01/2019 ) :
- Ground Level Wet Joint Rebar & Modular Mould Installation
Day 4 of 9 ( 21/01/2019 ) :
- Car Porch Column Rebar, Modular Mould & Precast Beam Installation
- Ground Level Wet Joint & Car Porch Column Concreting
Day 5 of 9 ( 22/01/2019 ) :
- Ground Level Wet Joint Modular Mould Dismantle
- Precast Half Slab & In-situ Modular Mould Installation For RC Flat Roof At
Water Tank Area
Day 6 of 9 ( 23/01/2019 ) :
- Ground Level Wet Joint Modular Mould Dismantle
- Precast Half Slab & In-situ Modular Mould Installation For RC Flat Roof At
Car Porch
- Roof Level Precast Wall Panel Installation
Day 8 of 9 ( 25/01/2019 ) :
- Roof Level Wet Joint Rebar & Modular Mould Installation
Day 9 of 9 ( 26/01/2019 ) : LAST DAY
- Roof Level Wet Joint Concreting
- Car Porch In-situ Flat Roof Concreting
- All Support/Prop To Beam Will Be Dismantle After 14 Days ( 09/02/2019 ) As
Comply To BSI Code
COMPLY TO BSI CODE 14 DAYS DISMANTLE (All Support & Prop To Beam )
“ In Line With Government's Housing 4.0 Agenda For IBS For Superstructure Works ”
Industrialized Building System (IBS) Superstructure Specialist
100 % Malaysia Technology With 6 IPs’
GREEN BUILDING
Unique 3 in 1 System :
- Monolithic Load Bearing Wall
- Modular Wet Joint System (Shear Keys)
- Box System
Economical . Eco Friendly . Quality . Fast . Feasible . Flexible
Customizable & Flexibility To Suit Architectural Demands
COMPLY UBBL, BSI & BOMBA APPROVAL PROJECT
- 2 Units Single Storey Semi-D - Completed In 9 Days With 9 Workers (8:00 am - 7:00 pm)
IN LINE WITH GOVERNMENT'S HOUSING 4.0 AGENDA FOR IBS FOR SUPERSTRUCTURE WORKS
- 2 Units Single Storey Semi-D - Completed In 9 Days With 9 Workers (8:00 am - 7:00 pm)
Part 3 of 3 (Day 7 to Day 9)
Part 2 of 3 (Day 4 to day 6)
Part 1 of 3 (Day 0 to Day 3)
Choose Industrialised Building System (IBS) For Economical Construction Industrialised Building System (IBS) Functions As A Comprehensive Superstructure Construction System Whereby Flexibility In It's Customisation Allows Architect's Creativity To Flourish.
EUROCODE 8 FOR MALAYSIA
- Earthquake Resistant Test By HCPS In Collaboration With UTM, Johor - Utilised BSI Code : 8 Major Earthquake In The World
ADVANTAGE INDUSTRIALIZED BUILDING SYSTEM (IBS) - Commercial Advantages - Technical Advantages
SCOPES OF WORKS FOR SUPERSTRUCTURE (FRAME & WALL)
HCPS CONSTRUCTION METHOD
HCPS COST SAVING
COST COMPARISON HC Precast System vs Conventional Method
Precast wall, precast staircase, precast beam, half slab & wet joint
noted: original, no touch up & open air 7 years
Production Yards Briefing
Metal Door Frame, Opening, Groove Line, Coping, Conduit & Piping
Engineering Warehouse Briefing
Live Demo Precast Beam & Staircase Mould Dismantle
1. Why IBS
Issues
Conventional
IBS
Currency
Outflow
Remain in country
Social
High
Less
End Product
Low quality
High quality
Labour Required
High
Less
ACHIEVEMENTS OF HC PRECAST SYSTEM SDN BHD IN 2013
Technical paper accepted for publication in "Earthquakes and Structures" (Impact Factor 2012 = 1.381, one of the highest among other structural earthquake engineering journals, indexed by Journal Citations Reports®, ISI Thomson Reuters)
Technical paper published in the Proceedings of the 15th World Conference on Earthquake Engineering (Lisbon, Portugal, 2012)
Production and Quality Control
Production / Capacity
- 2,000 - 3,000 Single Storey Terrace House / year
Quality Control
- Verticle Storage - Proper Storage Frame
100mmthk Precast Panel Wall for Single Storey Housing
Price per m² = RM90
120mmthk Precast Panel Wall for Double Storey to 5 Storey Housing
Price per m² = RM108
DESIGNED BY YOU, PRODUCED BY HC PRECAST SYSTEM
Built-Up Area
Wall Area
Super Structure Volume
Supply & Lay Cost
(Rm900 per m³)
Video
ft²
m²
m²
m³
Per Unit
Single Storey Bungalow House
850
78.97
157.00
15.70
14,130.00
940
87.30
206.40
21.00
18,900.00
1200
111.48
211.50
21.15
19,035.00
1500
139.35
215.00
21.50
19,350.00
1800
167.23
272.00
27.20
24,480.00
Double Storey Semi-Detached
2698
250.67
714.20
171.90
154,710.00
Double Storey Terrace House
Corner Unit
1690
157.00
245.41
47.00
42,300.00
Inter mediate
1640
152.36
219.75
44.29
39,861.00
End Unit
1680
156.07
245.25
46.00
41,400.00
Double Storey Terrace House
Corner Unit
2520
234.11
351.91
53.92
48,528.00
Inter mediate
2370
220.17
333.00
51.52
46,368.00
End Unit
2510
233.18
357.58
54.60
49,140.00
Double Storey Terrace House
Type A
2000
185.80
365.42
55.28
49,752.00
Type B
2330
216.46
398.83
61.75
55,575.00
4 -Storey Quarter
12227
1135.96
1974.43
489.53
440,577.00
5- Storey Quarter
35668
3313.64
4155.92
1005.79
905,211.00
- HC's Greatest Achievement
ACHIEVEMENTS OF HC PRECAST SYSTEM SDN BHD IN 2012
Actual Photo
Concrete Volume = 1.618m³
Area = 13.92m²
Coming soon actual product
Concrete Volume = 3.76m³
Area = 31.423m²
TO SUPPLY & LAY 120mm thk Precast Panel(Double Storey) = RM108.04/ m²
TO SUPPLY & LAY 100mm thk Precast Panel (Single Storey) = RM90/ m²
* NOTE : RM900/m³ (subject to term & conditions)
- HC Precast System: Scope of Works For Superstructure
Included:
Superstructure design calculation.
Supply & install.
Setting out (panel) : TBM for each block & 4 Boundary point per unit must be provided.
Mobile crane.
Shop drawing for M&E location layout related to panel wall casting. (Subject to client/consultant confirmation)
Excluded:
Substructure design by others.
Supply & install metal door & window frame.
Supply & install M&E conduit.
Skim cost.
Storage yard at project site : 50mm thick crusher run base.
Access road at project site.
Temporary water & electricity supply.
Quarters for workers.
*** Person In charge
1)
En. Fadzil b. Ahmad
Tel : 03-3323 3993 ext 302
Fax : 03-3324 3993
Email : fadzil35@gmail.com
2)
Mr. Choo Tak Min
Tel : 03-3323 3993 ext 307
Fax : 03-3324 3993
Email : enquiry@hcprecast.com
3)
Ms. Wong Suat Nee
Tel : 03-3323 3993 ext 306
Fax : 03-3324 3993
Email : enquiry@hcprecast.com
ITEM
BENEFIT
DESCRIPTION
CONVENTIONAL
IBC
IBS
1
Country
Currency
-40%
?
+40%
2
Sosial Issues
+40%
?
-40%
3
Developer & End User
Suit to Architect Designs
Yes
?
Yes
4
Speed
24 months
?
14 months
5
Quality
Poor
Medium
High Quality
6
Maintenance
High Maintenance
?
No Maintenance
7
Responsibility
Responsibility by design's engineer
?
Full responsibility by system provider & design engineer
8
Renovation
2D
2D
3D, M&E Drawing details & SOP
9
Crack
Yes
?
Minor
10
Leakage
Yes
?
No
11
Production delivery control
Site Arrangement Messy
?
Arrange by system provider
12
Construciton site
Messy
?
Neat
One of the very first Malaysian IBS Company presenting academic poster at the 15th World Conference on Earthquake Engineering in Lisbon, Portugal 24-28th Sep 2012
One of the very first Malaysian IBS Company among 7700 prestigious authors around the world to have our paper accepted into the world biggest earthquake conference this year in Lisbon, Portugal
15th World Conference on Earthquake Engineering, Lisbon, Portugal. The world's biggest earthquake scientists meeting up!l
ACHIEVEMENTS OF HC PRECAST SYSTEM SDN BHD IN 2011
The first and only Malaysian IBS Company to appear in CPI Worldwide Journal in 8 different languages (based in Germany)